Turbo Optra - Now on tuned Haltech @ 225whp

Forced induction, NA tunning, exhaust, just performance

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kinkyllama
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Re: Still here!

Post by kinkyllama »

exist3nce wrote:I know there hasn't been much new lately with my project, but I haven't had very much money over the summer. That is starting to change now, so there should be come new stuff coming soon.

Heres the things I would like to do in the coming months:

6 Spd F28 swap
KW coilovers
BMS sway bars


also since winter is coming..............need some snow tires :?

Aside from that, the car has been running great with just maintenance such as oil changes etc. Couple small issues like exhaust leak, but I removed the manifold and turbo and flattened out the flanges and re-sealed everything. Also couple small cracks in the manifold, which I got my buddy to TIG weld them.
You should add strut braces, and some other suspension peices I'm making to that list (won't tell ya guys till they're almost done). By the time you find an F28 and get it I should have it all done.

Also you should get the BMS stuff through me, same price, only you help me out too. FYI I'd start on the coil-overs asap too cuz BMS probably doesn't have them in stock and last I talked to them they weren't sure if they're were any left in the Country which means they could easily take a month to get.
www.KinkyMotorsports.com
04' Dropped Foreno
-Coil-overs, sway bars, 13" brakes, LSD, 235mm tires, the works
-Turbo in the works
01' Lanos Sport
-Undergoing 2.0 swap w/ lots of performance bits
http://www.cardomain.com/id/kinkyllama
exist3nce
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Post by exist3nce »

Well I'm not in a huge hurry to get the expensive suspension stuff since I don't have the money *yet*, so if it takes a month, thats fine.

In regards to the F28, I was hoping you could help me find one. I remember you saying at some point you could get them, along with whats needed to convert to hydraulic clutch.

Will I have to buy a new clutch disc and pressure to use with this trans? I have your 6 puck ceramic and 1200lbs combo with stock flywheel right now.
2004 Optra/Forenza/Lacetti - 225whp - Haltech Sprint500 - CT12B - Getrag F28 6spd - KW V3 Coilovers - FX35 Retrofit
2002 IS300 5MT - 615whp - AEM EMS - GT4088R - Built 9.5CR - R154 - TRD LSD - SupraTT T/B - Varex - LS430 Retrofit
kinkyllama
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Post by kinkyllama »

exist3nce wrote:Well I'm not in a huge hurry to get the expensive suspension stuff since I don't have the money *yet*, so if it takes a month, thats fine.

In regards to the F28, I was hoping you could help me find one. I remember you saying at some point you could get them, along with whats needed to convert to hydraulic clutch.

Will I have to buy a new clutch disc and pressure to use with this trans? I have your 6 puck ceramic and 1200lbs combo with stock flywheel right now.
Yeah I'll point you in the right direction, the best place to get them (unless you wanna pay a crap load) is the UK forums classfieds, then front there you gotta find one with the price/miles/condition you want, then talk to seller into shipping it. USE ONLY PARCEL TO GO to ship it, they gave me a huge hassle and the seller spend a good 2 hours working with them but they saved us $275 from anyone else. Then I'll get you the slave unless you find a better price, I really have no idea how good my price is, I think its $200 though.

Uhh, I think the pressureplate works for either one, or maybe it's the disc. One will work, the other won't.
www.KinkyMotorsports.com
04' Dropped Foreno
-Coil-overs, sway bars, 13" brakes, LSD, 235mm tires, the works
-Turbo in the works
01' Lanos Sport
-Undergoing 2.0 swap w/ lots of performance bits
http://www.cardomain.com/id/kinkyllama
exist3nce
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Another small mod for driveability

Post by exist3nce »

In the initial turbo kit install, my intake air temperature sensor was put into to the intake side of the turbo. This is not ideal but provided a quick solution. At the advice of my tuner, we decided to relocate it into the charge pipe after the intercooler to get a much more accurate reading. It will help to provide a little bit more air temp based fuel and ignition correction as the winter approaches. It took some creative thinking, but my shop managed to think of a good way to mount the IAT. Heres some pics:


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Heres a pic of the final product, installed. Also I've covered up all of the shiny pipes to make the whole setup more stealthy.

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Heres a pic of my shop's single turbo Supra on the Dynapack :D

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2004 Optra/Forenza/Lacetti - 225whp - Haltech Sprint500 - CT12B - Getrag F28 6spd - KW V3 Coilovers - FX35 Retrofit
2002 IS300 5MT - 615whp - AEM EMS - GT4088R - Built 9.5CR - R154 - TRD LSD - SupraTT T/B - Varex - LS430 Retrofit
exist3nce
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AEM Water Temp Gauge

Post by exist3nce »

I've been wanting to do this for a while, finally got around to it. I would reccommend this to anyone looking for a reliable, accurate and fast responding water temp gauge.

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2004 Optra/Forenza/Lacetti - 225whp - Haltech Sprint500 - CT12B - Getrag F28 6spd - KW V3 Coilovers - FX35 Retrofit
2002 IS300 5MT - 615whp - AEM EMS - GT4088R - Built 9.5CR - R154 - TRD LSD - SupraTT T/B - Varex - LS430 Retrofit
exist3nce
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Winter Tires & Brakes

Post by exist3nce »

Picked up some new OEM rotors and a set of KVR Carbon Fibre pads. Also my winter tires, Michelin Pilot Alpin PA2, arrived.

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2004 Optra/Forenza/Lacetti - 225whp - Haltech Sprint500 - CT12B - Getrag F28 6spd - KW V3 Coilovers - FX35 Retrofit
2002 IS300 5MT - 615whp - AEM EMS - GT4088R - Built 9.5CR - R154 - TRD LSD - SupraTT T/B - Varex - LS430 Retrofit
exist3nce
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Wastegate Dump Re-Circ

Post by exist3nce »

I decided to change things up a bit and route the wastegate back into the exhaust. We spent a few hours grinding and welding to make a nice smooth side merge :D

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2004 Optra/Forenza/Lacetti - 225whp - Haltech Sprint500 - CT12B - Getrag F28 6spd - KW V3 Coilovers - FX35 Retrofit
2002 IS300 5MT - 615whp - AEM EMS - GT4088R - Built 9.5CR - R154 - TRD LSD - SupraTT T/B - Varex - LS430 Retrofit
exist3nce
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2.5" Exhaust

Post by exist3nce »

To accomodate the extra flow from the wastegate without choking things up, we also decided to make my exhaust fully 2.5" with all mandrel bends.


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Video of new setup coming soon!

My Shop's website - check out the dyno videos in the "News" section --> www.dynamotorsports.ca
2004 Optra/Forenza/Lacetti - 225whp - Haltech Sprint500 - CT12B - Getrag F28 6spd - KW V3 Coilovers - FX35 Retrofit
2002 IS300 5MT - 615whp - AEM EMS - GT4088R - Built 9.5CR - R154 - TRD LSD - SupraTT T/B - Varex - LS430 Retrofit
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GsiTurbo
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Post by GsiTurbo »

Looking good Jason! I feel you will definitely pick up some minor HP with the new exhaust setup over the previous design. And seems the guys from Dynamotorsports know what they are doing - shop pics are nice.

If you find that over time the dump pipe from the external wastegate starts to crack, you should consider installing small flexpipe instead of fixed design. Heat expansion/contraction may stress is out with time and cause cracking, especially during the winter.
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exist3nce
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Winter Re-Tune

Post by exist3nce »

Video as promised also with dyno footage:

http://videos.streetfire.net/video/804e ... 563098.htm

I will post up some dyno graphs when I have a chance, but it looks like switching from the crush bent 2.25" piping to the 2.5" mandrel bent pipe gained me 500 - 600 RPM of spool. With trying to keep the torque at/below 200 ft lbs we had to lower the boost down a bit so it basically produces the same power as before with 1 - 1.5 PSI less boost. I didn't really want faster spool and more torque..... ideas of a larger turbo are working their way into my head lol.
2004 Optra/Forenza/Lacetti - 225whp - Haltech Sprint500 - CT12B - Getrag F28 6spd - KW V3 Coilovers - FX35 Retrofit
2002 IS300 5MT - 615whp - AEM EMS - GT4088R - Built 9.5CR - R154 - TRD LSD - SupraTT T/B - Varex - LS430 Retrofit
kinkyllama
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Re: Winter Re-Tune

Post by kinkyllama »

exist3nce wrote:Video as promised also with dyno footage:

http://videos.streetfire.net/video/804e ... 563098.htm

I will post up some dyno graphs when I have a chance, but it looks like switching from the crush bent 2.25" piping to the 2.5" mandrel bent pipe gained me 500 - 600 RPM of spool. With trying to keep the torque at/below 200 ft lbs we had to lower the boost down a bit so it basically produces the same power as before with 1 - 1.5 PSI less boost. I didn't really want faster spool and more torque..... ideas of a larger turbo are working their way into my head lol.
Do it! more booost!

...after the F28.

How's it sound compared to the old exhaust setup anyways? Do you think the piping size had much of an influence with the turbo'd engine?
www.KinkyMotorsports.com
04' Dropped Foreno
-Coil-overs, sway bars, 13" brakes, LSD, 235mm tires, the works
-Turbo in the works
01' Lanos Sport
-Undergoing 2.0 swap w/ lots of performance bits
http://www.cardomain.com/id/kinkyllama
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PrecisionBoost
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Post by PrecisionBoost »

sounds good, too bad you didn't get to try it in summer. :(

We've been around freezing and hardly any snow.... but odds are we're going to get a dump some time.

Also keep in mind the colder air will definitly give you more power.
2010 BMW 335D
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Post by Nubira2.2 »

nice!
engine bay looks stock
a true sleeper car

btw love the sound of the BOV, didnt knew the RFL sounded that good
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exist3nce
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Re: Winter Re-Tune

Post by exist3nce »

kinkyllama wrote: Do it! more booost!

...after the F28.

How's it sound compared to the old exhaust setup anyways? Do you think the piping size had much of an influence with the turbo'd engine?
Believe me I want to, I know the motor can take it. If it weren't for this transmission I could easily run 240whp, and maybe more (I'd have to keep pushing it to see HOW much more lol). As I said the piping alone from a 2.25" crush bent catback to a mandrel 2.5" gained about 600rpm of spool. There were power gains too no doubt, but we had to turn down the boost a bit to stay under 200 ft lbs.

For reference, this is how it sounded with the old exhaust and external w/g dump.

http://videos.streetfire.net/video/10d3 ... b60d08.htm
Last edited by exist3nce on Sun Nov 25, 2007 10:04 am, edited 1 time in total.
2004 Optra/Forenza/Lacetti - 225whp - Haltech Sprint500 - CT12B - Getrag F28 6spd - KW V3 Coilovers - FX35 Retrofit
2002 IS300 5MT - 615whp - AEM EMS - GT4088R - Built 9.5CR - R154 - TRD LSD - SupraTT T/B - Varex - LS430 Retrofit
exist3nce
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Joined: Mon Oct 25, 2004 2:24 am
Location: Toronto, Canada

Post by exist3nce »

PrecisionBoost wrote:sounds good, too bad you didn't get to try it in summer. :(

We've been around freezing and hardly any snow.... but odds are we're going to get a dump some time.

Also keep in mind the colder air will definitly give you more power.
thanks. This cold air lately definitely makes the car feel more peppy all around.
2004 Optra/Forenza/Lacetti - 225whp - Haltech Sprint500 - CT12B - Getrag F28 6spd - KW V3 Coilovers - FX35 Retrofit
2002 IS300 5MT - 615whp - AEM EMS - GT4088R - Built 9.5CR - R154 - TRD LSD - SupraTT T/B - Varex - LS430 Retrofit
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