Pillow Ball Top Mounts for Astra/Le Mans/Nubria/Lanos

Body Kits, Rims, Suspension, Wings, Lighting etc and exterior detailing.

Moderators: daewoomofo, Moderators Group

Locked
Stefan
Super
Posts: 264
Joined: Thu Feb 12, 2004 7:31 pm
Location: Essex, England

Pillow Ball Top Mounts for Astra/Le Mans/Nubria/Lanos

Post by Stefan »

I've been designing and making some camber adjustable top mounts for my Astra over the last month. This type of top mount was not available for my car so that it why I made them. The parts are made from high-tensile steel rather than aluminium to keep the thickness down and because I could get the materials for nothing!
Today, I got the final parts, which I had to source out as I don't have a CNC machining station.
I've begun a trial assembly, so here are some pics;

The components.

Image

Bearing housing.

Image

Bearing spacer on strut.

Image

Assembled parts on strut.

Image

They just need to be plated now and the adjustment screws swapped for shorter ones. Then I can assemble the struts and fit them up!

Stef
Last edited by Stefan on Fri Jul 30, 2004 9:15 pm, edited 1 time in total.
TheGreatAndPowerfulOz
All Powerful
Posts: 2767
Joined: Thu May 01, 2003 10:37 pm
Location: Virginia, USA
Contact:

Post by TheGreatAndPowerfulOz »

Very NICE!
Excellent work, too.

Oh the things I'd be making if only I had a CNC station... :P

Keep us posted on your progress; it looks great so far.


Cliff
scourge
Junior
Posts: 124
Joined: Tue Feb 17, 2004 1:37 am

Post by scourge »

WOW! Well, when you can't find something...just make it yourself. :D
damian007vk
Super
Posts: 219
Joined: Wed Jan 28, 2004 3:05 am
Contact:

what is it

Post by damian007vk »

what is it used for?? adjust your shocks?? what benefits does this provide???
Stefan
Super
Posts: 264
Joined: Thu Feb 12, 2004 7:31 pm
Location: Essex, England

Post by Stefan »

These are used to allow the suspension geometry to be changed and they also remove one area of compliance from the suspension (the normal rubber shear spring top mount).

The benifits are that you can change settings to suit your application; for the street, on a lowered car, you can adjust the camber back to stock to reduce tyre wear. For circuit use you can dial in more negative camber for more grip during the turn. At the drags you can set the wheels straight up for maximum straight line grip. Chassis response is much improved with the car feeling 'tighter'.

The downsides are harsher ride and if your car is stock it may damage the strut tower (this does depend on your spring rate and shock setting). It is advisable with these that you stitch weld the strut tower to the inner wing and chassis rail (or at the very least fit a strut brace). Depending on how rough the roads/circuits are the life of the bearing will be reduced accordingly. ie. if you drive on rough roads or use it for rallying you may need to replace the bearings every six months.


Stef
Vauxhall Astra.
T3 60trim, Intercooler, Mopar Super 60 Injectors, SDS Stand Alone EFI, Cast T3 Manifold With External Wastegate + More...
User avatar
PrecisionBoost
Super Moderator
Posts: 4437
Joined: Thu Jun 19, 2003 5:59 am
Location: Edmonton, Alberta, Canada

Post by PrecisionBoost »

Looks like you did a great job.... you will have to keep us updated on how your car handles afterwards.
Stefan
Super
Posts: 264
Joined: Thu Feb 12, 2004 7:31 pm
Location: Essex, England

Post by Stefan »

I've edited my first post so you can now see the pics again (the old uploader I was using has gone offline).
Here's a pic of the top mounts plated and on the car...

Image

Stef
User avatar
KnightWalace
Expert
Posts: 756
Joined: Mon Mar 01, 2004 9:48 pm
Contact:

Post by KnightWalace »

Customize some Struts for those!
2004 Mitsubishi Lancer Ralliart
Stock.. Till summer (good job coming)

RRM Turbo Kit
VRS 3" Exhaust with a MeganRacing Carbon Fiber muffler.
Some other goodies.
Locked