Technical Information 1.6L 16V (Aveo)
Posted: Mon Dec 31, 2007 5:26 am
General Data
Engine Type
4 Cylinder - In-Line
Displacement
1598 cm³
97.51 in³
Bore Stroke
79.0x81.5 mm
3.1x3.21 in
Compression Ratio
9.5:1
Firing Order
1-3-4-2
Maximum Power - At 6200 RPM
77 kw/103.3 hp
Maximum Torque - At 3400 RPM
145 N·m
106.9 lb ft
Cylinder Bore
Diameter
79 mm
3.1 in
Out of Round - Maximum
0.0065 mm
0.00025 in
Taper - Maximum
0.0065 mm
0.00025 in
Piston
Diameter
78.970 mm
3.07 in
Clearance to Bore
0.03 mm
0.0012 in
Piston Rings
Ring, End Gap - Top Compression
0.15-0.3 mm
0.006-0.012 in
Ring, End Gap - Second Compression
0.3-0.5 mm
0.012-0.019 in
Groove Clearance - Top Impression
0.05-0.09 mm
0.0019-0.0035 in
Groove Clearance - Second Compression
0.06-0.10 mm
0.0024-0.0039 in
Piston Pin
Diameter
18 mm
0.708 in
Pin Off-Set
0.5-0.7 mm
0.019-0.027 in
Camshaft
Lift Intake
7.2 mm
0.283 in
Lift Exhaust
7.2 mm
0.283 in
End Play
0.1-0.25 mm
0.0039-0.0079 in
Journal OD - No. 1
29.94 mm
1.179 in
Journal OD - No. 2
26.94 mm
1.061 in
Journal OD - No. 3
26.94 mm
1.061 in
Journal OD - No. 4
26.94 mm
1.061 in
Journal OD - No. 5
26.94 mm
1.061 in
Bearing OD - No. 1
30.01 mm
1.181 in
Bearing OD - No. 2
27.01 mm
1.063 in
Bearing OD - No. 3
27.01 mm
1.063 in
Bearing OD - No. 4
27.01 mm
1.063 in
Bearing OD - No. 5
27.01 mm
1.063 in
Crankshaft
Main Journal - Diameter - All
55 mm
2.17 in
Taper - Maximum
0.005 mm
0.0001 in
Out of Round - Maximum
0.004 mm
0.0001 in
Main Bearing Clearance - All
0.026-0.042 mm
0.001-0.00165 in
Crankshaft End Play
0.1 mm
0.003 in
Connecting Rod Journal - Diameter - All
43 mm
1.69 in
Taper - Maximum
0.005 mm
0.00019 in
Out of Round - Maximum
0.004 mm
0.00015 in
Rod Bearing Clearance - All
0.019-0.07 mm
0.0007-0.0027 in
Rod Side Clearance
0.07-0.242 mm
0.0027-0.009 in
Valve Stem
Valve Lash Compensators
Hydraulic
Face Angle - All
45-45, 25 degrees
Seat Angle - All
44.5-45 degrees
Seat Runout - Maximum, All
0.05 mm
0.0197 in
Face Runout - Maximum, All
0.03 mm
0.0012 in
Seat Width - Intake
1.17-1.57 mm
0.0461-0.0618 in
Seat Width - Exhaust
1.4-1.8 mm
0.055-0.071 in
Valve Guide Inside Diameter - All
6-6.02 mm
0.236-0.237 in
Valve Stem Diameter - Intake
5.955-5.97 mm
0.234-0.235 in
Valve Stem Diameter - Exhaust
5.935-5.95 mm
0.2336-0.2342 in
Valve Diameter - All - Intake
28.57 mm
1.125 in
Valve Diameter - Exhaust
27.24 mm
1.074 in
Valve Spring Loads - Valve Open
551-609 N
405-447 lbs
Valve Spring Loads - Valve Closed
247-273 N
181-200 lbs
Lubricating Type
Forced Feed
Oil Filter Type
Cartridge (Full Flow)
Oil Pan Capacity Including Oil Filter
3.75 liter
4 quarts
Oil Pump
Gap Between Oil Pump Body and Out Rotor
0.4-0.484 mm
0.0157-0.0191 in
Out Rotor Side Clearance
0.045-0.1 mm
0.0018-0.0039 in
Inner Rotor Side Clearance
0.035-0.085 mm
0.0014-0.0033 in
Relief Valve Spring Free Length
81 mm
3.2 in
Engine Type
4 Cylinder - In-Line
Displacement
1598 cm³
97.51 in³
Bore Stroke
79.0x81.5 mm
3.1x3.21 in
Compression Ratio
9.5:1
Firing Order
1-3-4-2
Maximum Power - At 6200 RPM
77 kw/103.3 hp
Maximum Torque - At 3400 RPM
145 N·m
106.9 lb ft
Cylinder Bore
Diameter
79 mm
3.1 in
Out of Round - Maximum
0.0065 mm
0.00025 in
Taper - Maximum
0.0065 mm
0.00025 in
Piston
Diameter
78.970 mm
3.07 in
Clearance to Bore
0.03 mm
0.0012 in
Piston Rings
Ring, End Gap - Top Compression
0.15-0.3 mm
0.006-0.012 in
Ring, End Gap - Second Compression
0.3-0.5 mm
0.012-0.019 in
Groove Clearance - Top Impression
0.05-0.09 mm
0.0019-0.0035 in
Groove Clearance - Second Compression
0.06-0.10 mm
0.0024-0.0039 in
Piston Pin
Diameter
18 mm
0.708 in
Pin Off-Set
0.5-0.7 mm
0.019-0.027 in
Camshaft
Lift Intake
7.2 mm
0.283 in
Lift Exhaust
7.2 mm
0.283 in
End Play
0.1-0.25 mm
0.0039-0.0079 in
Journal OD - No. 1
29.94 mm
1.179 in
Journal OD - No. 2
26.94 mm
1.061 in
Journal OD - No. 3
26.94 mm
1.061 in
Journal OD - No. 4
26.94 mm
1.061 in
Journal OD - No. 5
26.94 mm
1.061 in
Bearing OD - No. 1
30.01 mm
1.181 in
Bearing OD - No. 2
27.01 mm
1.063 in
Bearing OD - No. 3
27.01 mm
1.063 in
Bearing OD - No. 4
27.01 mm
1.063 in
Bearing OD - No. 5
27.01 mm
1.063 in
Crankshaft
Main Journal - Diameter - All
55 mm
2.17 in
Taper - Maximum
0.005 mm
0.0001 in
Out of Round - Maximum
0.004 mm
0.0001 in
Main Bearing Clearance - All
0.026-0.042 mm
0.001-0.00165 in
Crankshaft End Play
0.1 mm
0.003 in
Connecting Rod Journal - Diameter - All
43 mm
1.69 in
Taper - Maximum
0.005 mm
0.00019 in
Out of Round - Maximum
0.004 mm
0.00015 in
Rod Bearing Clearance - All
0.019-0.07 mm
0.0007-0.0027 in
Rod Side Clearance
0.07-0.242 mm
0.0027-0.009 in
Valve Stem
Valve Lash Compensators
Hydraulic
Face Angle - All
45-45, 25 degrees
Seat Angle - All
44.5-45 degrees
Seat Runout - Maximum, All
0.05 mm
0.0197 in
Face Runout - Maximum, All
0.03 mm
0.0012 in
Seat Width - Intake
1.17-1.57 mm
0.0461-0.0618 in
Seat Width - Exhaust
1.4-1.8 mm
0.055-0.071 in
Valve Guide Inside Diameter - All
6-6.02 mm
0.236-0.237 in
Valve Stem Diameter - Intake
5.955-5.97 mm
0.234-0.235 in
Valve Stem Diameter - Exhaust
5.935-5.95 mm
0.2336-0.2342 in
Valve Diameter - All - Intake
28.57 mm
1.125 in
Valve Diameter - Exhaust
27.24 mm
1.074 in
Valve Spring Loads - Valve Open
551-609 N
405-447 lbs
Valve Spring Loads - Valve Closed
247-273 N
181-200 lbs
Lubricating Type
Forced Feed
Oil Filter Type
Cartridge (Full Flow)
Oil Pan Capacity Including Oil Filter
3.75 liter
4 quarts
Oil Pump
Gap Between Oil Pump Body and Out Rotor
0.4-0.484 mm
0.0157-0.0191 in
Out Rotor Side Clearance
0.045-0.1 mm
0.0018-0.0039 in
Inner Rotor Side Clearance
0.035-0.085 mm
0.0014-0.0033 in
Relief Valve Spring Free Length
81 mm
3.2 in