Search found 55 matches

by CarSick
Sun Jun 24, 2012 1:08 pm
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

A few little things worked out. The Speedometer was way off. All I did to fix it was to disconnect the cable at the trans and then reconnect it, so I'm buying a new cable. The shifter was difficult to get into 2nd gear, so after rerunning the adjustment procedure about 5 times and carving some more ...
by CarSick
Tue May 29, 2012 5:59 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

I used a die grinder and a spring compressor to take a coil and a half off today. That dropped the ride height from 5.5 inches to 4.75" inches. 3.5" inches would look better, but I'm concerned with taking out too much strut travel. The brake lights are always on. The auto parts store said that there...
by CarSick
Sun May 27, 2012 4:18 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

i've never heard the lanos as having a tall 2nd gear... mine redlines at 80kmh what rpm does it start to struggle? you might be getting choked up by the intake and/or exhaust or it might even be a tooth out with the timing A couple of my cars have aluminum flywheels, so I might just be feeling the ...
by CarSick
Sun May 27, 2012 4:12 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

WooHoo! I now have 5 speeds and reverse. I hacked off the little button and got 5th gear, but still had no reverse. Then I went through the shifter adjustment procedure, but had to put a 1/8" spacer between the white lockout piece with the arrow and the plastic container. This may simply be because ...
by CarSick
Sat May 26, 2012 7:08 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

Cutting the front springs sounds like a good option. Any idea on how much to take off the first swipe? The LeMans springs appeared to be progressive springs, but if these SAAB springs are progressive, it isn't as obvious. I finally drove it last week. It still has one weeping fitting at one of the t...
by CarSick
Wed May 16, 2012 6:50 pm
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

I put the SAAB rear springs in and it sits closer to level. The front is still a bit higher. Having the rear be higher than the front would probably help rotate the car in a turn. I might look at putting the LeMans springs back on the front to lower it a bit. The SAAB rear beam also has a rear anti-...
by CarSick
Fri May 11, 2012 5:26 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

The LeMans Springs were smaller and shorter. I'm not sure if I even tried to make them fit, but because the SAAB struts are longer, my thinking was that I would have been running the risk of bottoming the strut. I have located the SAAB rear springs, so I'll try putting them on and that will probably...
by CarSick
Tue May 08, 2012 6:13 am
Forum: Engine/Intake/Exhaust
Topic: O.E. LeMans 1.6 liter for 1990 LeMans
Replies: 6
Views: 735

Re: O.E. LeMans 1.6 liter for 1990 LeMans

See my LeMans thread here: http://daewootech.com/forum/viewtopic.php?f=3&t=14226 The bulk of the work is complete, but I haven't driven it yet. I could outline all that it takes to do the job, but I can tell you that the cheapest way to do it is to buy a parts car. If you bought a parts car with a b...
by CarSick
Tue May 08, 2012 5:33 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

So I read another message here about adjusting the shift rod and looked up the procedure in the manual. After performing the procedure, I can now find first gear! Unfortunately, that requires shifting into what should be reverse. I have to pull up on the reverse lockout lever to get to first. I thin...
by CarSick
Mon May 07, 2012 8:50 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

The rear beam is installed and the SAAB Viking wheels are on the car. It looks good. I couldn't find the SAAB springs for the rear beam, so I reused the LeMans springs. They are too short, so the car looks high in the front and low in the back. Three of my brake line fittings are needing to be recri...
by CarSick
Sun May 06, 2012 4:48 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

I shorted the 2.5mm Purple wires from the Transaxle Position Switch together. A todo is to run these wires back to the clutch switch, once I get a clutch switch that will work. The Lanos part isn't a bolt on. But shorting the wires allowed me to start the car. It doesn't idle great. I suspect a vacu...
by CarSick
Fri Apr 20, 2012 7:26 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

The wiring is done for the 1992 distributor. The manual mentions a fuel pump prime connector "top of engine at distributor". Any idea what to look for? I'd also like to prime the oiling system. On a V8, I'd just run the oil pump through the distributor hole with an electric drill, but on this car, I...
by CarSick
Tue Apr 17, 2012 6:03 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

One day, I will have it all up on the web. Probably within the next 3 months. Just busy, I'm sure you know how it is... If you have any specific pic needs, let me know. I went ahead and connected the end links even though they are a pinky width from the half-shaft boots. Maybe they were that way sto...
by CarSick
Mon Apr 16, 2012 9:14 am
Forum: Transmission/Clutches/Brakes
Topic: Kalos 1.6 possible clutch/transmission problem
Replies: 1
Views: 2024

Re: Kalos 1.6 possible clutch/transmission problem

The slipping could indicate a transmission problem. Slipping around a corner can just be low trans fluid. Slipping from a start might be a bad torque converter. It's hard to say how long it would take to fix.
by CarSick
Mon Apr 16, 2012 8:59 am
Forum: Transmission/Clutches/Brakes
Topic: Pontiac LeMans Project
Replies: 70
Views: 12550

Re: Pontiac LeMans Project

Removed AC parts Front Brakes Done Front Suspension Done Engine Wired Except rewiring distributor ignition module to use newer dist Connectors came from 91 Sunbird (2 pin) and 97 Caviler (4 pin) Except VSS which has a different connector on the trans Fuel Lines connected Coolant system sound (used a...